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Pneumatic Fitting Size Guide: NPT Threads

What Is NPT?

NPT (National Pipe Taper) threads are standardized tapered threads used for pipes and fittings in North America. The taper allows for a tight, leak-proof seal when combined with thread sealants like PTFE tape or pipe dope. NPT threads have a 60-degree thread angle and a taper of 1° 47′ 24″ (approximately 0.75 inches per foot) .


NPT Thread Size Chart

Understanding NPT sizes is crucial, as the nominal pipe size (NPS) does not directly correspond to the actual diameter. Below is a chart detailing common NPT sizes:

Nominal Pipe Size (NPS)

Threads per Inch (TPI)

Outside Diameter (in)

Pitch (in)

Hand-Tight Engagement (in)

1/16"

27

0.3125

0.03704

0.0644

1/8"

27

0.405

0.03704

0.0806

1/4"

18

0.540

0.05556

0.1142

3/8"

18

0.675

0.05556

0.1177

1/2"

14

0.840

0.07143

0.1575

3/4"

14

1.050

0.07143

0.1626

1"

11.5

1.315

0.08696

0.2006

1 1/4"

11.5

1.660

0.08696

0.2074

1 1/2"

11.5

1.900

0.08696

0.2124

2"

11.5

2.375

0.08696

0.2219


Measuring NPT Threads

To accurately identify NPT sizes:

  1. Measure the Outside Diameter (OD): Use calipers to measure the OD of the male thread or the Inside Diameter (ID) of the female thread.

  2. Determine Threads per Inch (TPI): Use a thread pitch gauge to count the number of threads per inch.
    Refer to a Thread Chart: Match your measurements to a standard NPT thread chart to identify the nominal size.

Important: NPT sizes are based on nominal pipe size, not actual measurements. For example, a 1/2" NPT fitting has an OD of approximately 0.84 inches

NPT vs. Other Thread Types

While NPT is prevalent in North America, other thread types are used globally:

  • BSPT (British Standard Pipe Taper): Similar to NPT but with a 55-degree thread angle. Common in the UK and Asia.

  • BSPP (British Standard Pipe Parallel): Parallel threads requiring an O-ring or washer for sealing.

  • Metric Threads: Used in European equipment, specified by diameter and pitch (e.g., M5x0.8).

  • UNF (Unified National Fine): Straight threads used in precision applications.

 

Tips for Selecting Pneumatic Fittings

  • Application Requirements: Consider pressure, temperature, and environmental factors.

  • Material Compatibility: Ensure the fitting material is compatible with the media (e.g., air, water, chemicals).

  • Sealant Use: Apply appropriate thread sealant to tapered threads to prevent leaks.

  • Regular Inspection: Periodically check fittings for wear or damage to maintain system integrity.

TECO Technology Pneumatic Fitting Size Guide. NPT Threads

Here are three frequently asked questions about pneumatic fittings:

  1. What types of pneumatic fittings are available?
    Common types include push-to-connect, barbed, compression, and threaded fittings—each suited for different tubing and application requirements.

  2. How do I choose the right size pneumatic fitting?
    Selection depends on the tubing’s outer diameter (OD), the thread type (e.g., NPT, BSPT), and the pressure rating of the system. Using a fitting size chart helps ensure proper fit and performance.

  3. Can pneumatic fittings be reused?
    Some fittings, like threaded metal ones, can be reused if undamaged, but push-to-connect fittings may wear or lose grip strength over time and should be replaced to maintain a secure seal.

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