HIGH QUALITY AND LONG LASTING POWER

HYDRAULIC POWER UNITS

Standard and Custom

Built for light, heavy and continuous duty for today’s harshest environments.

POWER UNITS

Standard / Custom Hydraulic PU’s with a wide variety of options to meet any application

Continental has built a solid reputation for producing high-quality, durable power units over the past 59 years. Here’s what contributes to their outstanding standing:

• International Standard Design: Power units are available in both standardized and customized options, tailored to meet specific application requirements.

• Engineering Support: Comprehensive engineering support is provided, including detailed drawings and documentation to ensure smooth integration and operation.

• Long Life and Reliability: Designed for longevity, these units require minimal warranty and maintenance support, making them ideal for continuous, long-term operation.

• Built for All Duties: Suitable for both light and heavy-duty applications, Continental power units are engineered to perform in harsh environments, ensuring reliable service.

• Tank Capacity Range: Power units are available with tank capacities ranging from 1 to over 5000 gallons, and can be constructed from steel, stainless steel, or aluminum depending on the application.

• Pre-tested Units: For quick and easy installation, all units are shipped 100% tested, ensuring that they are ready for immediate deployment.

Continental’s commitment to quality and customer satisfaction has helped them maintain a leading position in the industry for nearly six decades.

KEY FEATURES of Continental Power Units:

• System Flow and Pressure: Capable of handling system flow rates up to 500 GPM and pressures up to 5000 PSI, providing high-performance operation across various applications.

• Testing Capability: Can test power units up to and beyond 200 HP, with compatibility for international voltages, ensuring global adaptability.

• Fluid Compatibility: Supports a variety of fluids, including water glycol, phosphate ester, mineral oil, ATF, and more. Also, it features seals that are compatible with these fluids.

• Motor Starters and System Accessories: Includes motor starters and necessary system accessories to ensure seamless operation and integration into existing setups.

• Engineering Drawings: Available in SolidWorks format or AutoCAD DWG/DXF for precise design, making it easier for engineers to incorporate these units into their systems.

• Experienced Assemblers: Power units are assembled by CFPS-certified technicians, each with over 20 years of experience, ensuring a high standard of craftsmanship and expertise.

• Warranty: 18 months warranty on power units and 36 months warranty on Continental components, demonstrating the long-term reliability and durability of the units.

• Motor Controls and Panels: Includes motor controls and control panels, providing enhanced control over the power unit’s operation.

• 100% Documented and Tested: All power units are documented and undergo 100% testing, ensuring quality and performance before shipment.

• Epoxy Painting: Finished with epoxy painting for improved durability and resistance to environmental factors.

Applications: Continental power units are versatile and serve a wide range of industries, including:

• Sleeve Bearing Lubrication in industries like cement plants, refineries, and power plants.
• Sand Cast Mold and Match Plate Machines.
• Water Treatment Plants, particularly for basin scraper operations.
• Multi-axis Missile Guidance System Testing Fixtures.
• Automotive High-Speed Cut-Off Applications in rolling mills.
• Solar Energy Panel Control and hydroelectric dam valve control.

These power units are designed to meet the demands of various high-performance, heavy-duty applications, offering efficiency, reliability, and customization for unique needs.

Standard Units

Little Champ
Designed for where space is limited. They’re ideal for applications requiring moderate fluid volume and flow rate, short hydraulic lines, and quick cycling. Little Champ power unit can be
built at your facility at your convenience. Continental will supply the complete set of components and hardware. 
Low Profile
Option suited for applications with moderate fluid volume and flow rate. Solution where space is premium, or power of a NFPA/JIC-Style unit is needed in a smaller, less expensive package.
NFPA/JIC
Created for heavier duty, continuous-use industrial applications requiring design flexibility and
rugged construction.
L Shape
Ideal for high fluid volume and flow rate applications. Removable tank cover simplifies cleaning.
Features flooded suction inlets eliminating the need for the pump to lift hydraulic fluid,  reducing wear and tear.

Little Champ: Power in a Compact and Quiet Package

The Little Champ power unit is designed to deliver economical and efficient performance in a compact form. It's easy to configure, with stocked components that enable fast delivery. While typically an intermittent unit, with the right features, it can be equipped to run continuously, even in rugged conditions.

These units are known for their small footprint. We refer to them as vertical units, where the pump motor is mounted vertically in the reservoir, with the pump submerged in fluid. This design makes the pump quiet and ensures positive inlet (flooded suction), extending the life of the pump.

• Gear Pumps: SAE AA and SAE A sizes, offering .5 GPM to 12 GPM.
• Vane Pumps: PVR6/HPVR6/PVX8 sizes, with the added benefit of pressure and flow adjustment through the side of the reservoir.

Additionally, a WASH-DOWN option is available for industries like food processing or other applications requiring easy cleaning.

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Little Champ Kits: Customizable and Convenient

This power unit can be assembled at your facility for added flexibility. Continental provides the complete set of components and hardware for easy assembly.

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Key Features of the Little Champ Power Unit:

• Vertical Style Tanks: Available in sizes ranging from 10 gallons to 40 gallons.
• Vertical Mount Motors: Motor sizes range from 1/2 hp to 20 HP (460/60/3), with single-phase motors available up to 3 HP.
• Submerged Pump Design: The vertical mount pump is submerged in oil, providing quieter operation and a longer-lasting pump. Pump sizes range from .5 GPM to 12 GPM, with pressure ratings up to 3600 PSI.
• Vertical Valve Assemblies: Manifolds are available in D03 with 1-6 stations.
• Filtration Options: Both in-tank and inline filters are available.
• Pressure/Flow Adjustments: Easy pressure and flow adjustments through the reservoir wall.
• Heat Exchangers: Available for case drain and return line cooling to help manage system temperature.

This unit is ideal for applications requiring efficient, space-saving hydraulic power with long-lasting durability.

Low Profile: When Space is at a Premium

The Low Profile power unit is designed for applications where space is limited. This unit offers convenient access to components, making adjustments and maintenance quick and efficient. It’s economical and easy to configure, without sacrificing quality.

• Pump Motors: Mounted horizontally on top of the reservoir to save space.
• Compact Design: Similar to the JIC unit but with the legs removed to fit in tight spaces.
• Integrated Filter: The filter is built into the top plate, so all standard components are contained within the frame of the reservoir.

Pump Options:

• PVR6 Line of Pumps: 4-10 GPM up to 2000 PSI.
• Gear Pumps: .5-12 GPM up to 3600 PSI.

Versatile Hydraulic Valves:

• Available in D03 size, including on/off and proportional valves.

Applications:

• Machine Tools
• Packing Machinery
• Food Processing
• Material Handling
• Clamping Equipment

This Low Profile unit is ideal for space-constrained environments where reliability and efficiency are key.

NFPA/JIC: Industry Standard Design

The NFPA/JIC power unit is designed for a wide range of industrial applications, offering efficiency, ruggedness, and easy maintenance. It’s the most basic yet versatile design, stocked with a variety of components for competitive pricing and quick delivery.

Applications:

• Metal Forming
• Extrusion Machinery
• Handling Equipment
• Process Equipment for:
  • Metal
  • Automation
  • Environmental
  • Marine
  • Thermal Power
• Pressing and Clamping

Key Features:

• Fluid Power Accessories:
  • Gauges
  • Ball Valves
  • Check Valves
  • Filters
  • Pressure and Temperature Switches
  • Tank Heaters
  • Heat Exchangers
• Porting Options:
  • SAE Ports
  • Flange Ports
  • Hydraulic Tubing and Hose with 37° Tube Fittings

The NFPA/JIC power unit is a flexible and reliable solution for a wide range of industrial applications, with numerous options to configure the system for specific needs.

L-Shaped: One of the Most Rugged Designs

The L-Shaped power unit is engineered for durability and reliability in demanding environments. Its flooded suction design ensures the longest-lasting pumps, while the positive pressure inlet allows the pump to operate more efficiently and quietly. Combine this unit with a cooling and filtration circuit for optimal performance and extended service life. With the addition of a control panel, you have a turnkey system from a single source.

Key Features:

• Pump Options:
  • Vane Pumps: 4-75 GPM up to 3000 PSI.
  • Piston Pumps: 6-29 GPM up to 4000 PSI.
  • Gear Pumps: .5 GPM to 12 GPM up to 3600 PSI.
• Reservoir Design: L-shape provides flooded inlets for long system life.
• Customization: Easily customized to meet customer specifications.
• Multiple Reservoir Service Options: Includes bolt-on top plate or side clean-out cover.
• Hydraulic Valves: Available in sizes D03, D05, D07, and D08, with on/off and proportional options.
• Cooling Options: Air or water cooling with target level filtration for maximum component life.
• Predictive Maintenance: Options for IO-Link ready sensors for pressure, temperature, and level monitoring.

Additional Features:

• Pump Motor Mounting: L-base can accommodate backup and/or redundant pump motors.
• Tank Sizes: Available in 10 to 200 gallons.
• Fluid Conditioning: Recommended for optimal performance and longevity.

Applications:

• Metal Forming
• Custom Machines
• Steel Mill Production
• Fast Metal Cut-off Machinery
• Steel and Pipe Handling Equipment
• Pressing and Clamping

The L-Shaped power unit is the ideal solution for applications that require high performance and rugged durability.

HPU: Custom Design and Manufacturing

When people think of custom units, they often envision complicated, expensive solutions with long lead times. However, did you know that 70% of custom units are configured from our standard catalogs? Our broad range of standard options can serve as a base unit, allowing us to quickly modify it to meet your specific needs—saving both time and money.

For example, we can modify a standard unit to include:

• Stainless steel construction
• Custom dimensions
• Special paint specifications or colors
• Special voltages
• Special fluids and more.

While most custom units are created by adapting standards, there are instances where a completely custom design and specialized integrated circuits are required. With our engineering expertise, design solutions, and complete documentation, you can be assured of a custom system that’s easy to install and provides years of customer satisfaction.

Key Features:

• Built to Your Specifications: Tailored to meet your exact requirements.
• Tank Options: Available in standard, modified, or custom designs.
• Pump Motor Mounting: Can be configured in any position.
• Performance Data Acquisition: Utilizes technology for predictive maintenance.
• Turnkey Control Panels: For seamless operation.
• SAE and Flange Porting: Ensures a leak-free system.
• Customer-Integrated Manifolds: Custom manifolds for specific needs.
• Structural Weldments: Can be integrated into existing machinery.
• Large Systems: Can be tested and pre-loaded for efficient shipment.

Applications:

• Custom User-Specific Solutions
• Steel Mill Production and Pipe Handling Equipment
• Metal Forming
• Fast Metal Cut-off Machinery
• Pressing and Clamping
• Amusement Park Simulators

How to Get Started:

To begin, gather your specifications and questions and contact us. Our sales engineers will listen to your needs and guide you toward the most efficient, cost-effective solution. After reviewing your requirements, we’ll assign an estimate number to track communication and document all components needed. Estimates are typically completed within 1 to 5 days. Not only will we provide a written estimate, but based on our history, we can likely show you pictures or 3D models of a similar project, giving you a clear vision of your custom solution.

Making the Difference at Continental & Hydreco

At Continental & Hydreco, we’ve built our reputation on four key pillars that set us apart:

1. People Who Care: We are dedicated to providing excellent customer service and engineering solutions that meet your needs.
2. Engineering Excellence and Application Know-How: Our team combines technical expertise with real-world application experience to deliver superior products.
3. Ease of Doing Business: We simplify processes, ensuring that working with us is straightforward and efficient.
4. Innovation and Adaptability: From industrial and mobile hydraulics with motion solutions, to advancements in analogue controls, computerized electronics, and AI, we are always at the cutting edge of technology, navigating the fast-evolving market.

With over 60 years of leadership in power transmission innovation, Continental is a driving force in transforming the industrial world.

Global Support

As a member of the Duplomatic Group, our distribution and service network is fast, reliable, and responsive to meet customer needs worldwide. No matter your location, we provide unrivaled products and technical expertise to support you.

Technical Support

Quality products are just part of the equation. At Continental & Hydreco, we are committed to offering more than just products—we provide advisory, planning, and design services tailored specifically to your application. Our commitment is backed by on-time delivery and access to full repair and test facilities.

Exceptional People

The success of Continental & Hydreco comes from the dedication of our people. We foster a culture that engages and inspires our workforce, allowing us to consistently deliver on our four pillars of difference. Our company’s culture thrives through the contribution of each individual, united as one team working towards a common goal.