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Aventics Series 651 652 653 Air Prep

Optimize design and performance
of pneumatic systems.

Series 651/652/653 Modular Assembly Mounting Features
(see Accessories pages 52 & 53 for part numbers)

Body-to-Body Assembly Clamp
Easy to assemble Body-to-Body clamp, with captive screws. Available with NBR or FKM Seal. Products are easily assembled in seconds.

End Plates with Body-to-Body Assembly Clamp
The "End Plate" feature allows the user to easily remove the air prep assembly without having to remove the piping. Simply loosen the screws on the Body-to-Body assembly clamps, and the manifold is easily removed in seconds. The kit includes Inlet/Outlet plates, Body-to-Body clamps, and O-Rings.

Wall/Panel Bracket
The Wall/Panel Bracket feature is the primary mounting feature for the air prep assemblies. These brackets easily attach to the back of the Body-to-Body assembly clamps using two screws. In addition, this bracket can be used as a support bracket in between any station on the manifold.

Side Mounting Brackets
The "Side Mounting Brackets" are typically used to mount single units, but could also be used to mount multiple units. Recommended only for static applications (without vibration).
NOTE: All ports are threaded as standard (except Lockout Valve).


SERIES 651/652/653 PARTICULATE FILTER

  • Large selection of filtering capacities to remove particulate and water droplets from compressed air or inert gas
  • Sintered polyethylene elements, with centrifugal separator, include 5, 25, and 40 Microns
  • Optional extended temperature range of -40 °F to 176 °F (-40 °C to 80 °C)
  • Innovative two-position plastic drain with manual and semi-automatic functions. Additional drains include an automatic style (brass) and manual (stainless steel)
  • Polycarbonate and Aluminum bowls with a selection of sight gauge materials that meet industry and application requirements
  • Threaded ports allow for individual or modular mounting
  • Air purity class according to ISO 8573-1: 2010

SERIES 651/652/653 COALESCING FILTER & ADSORBER

  • Extensive range of coalescing filter elements to remove oil and sub-micron particles down to 0.01 microns. Air purity class according to ISO 8573-1: 2010
  • Optional 3-micron pre-filter integrated in the coalescing element eliminates the need for a separate particulate element. Coalescing filter elements include 0.3 and 0.01 microns
  • Adsorber filter (activated carbon) for removal of odors and hydrocarbon vapor
  • 653 High Flow Coalescer optimizes overall 653 manifold flow; use transition adapters to step up from 651 to 652 or 652 to 653 filters when needed
  • Polycarbonate and Aluminum bowls with a selection of sight gauge materials that meet industry and application requirements
  • Optional extended temperature range of 176 °F (80 °C)
  • Visual or electrical differential pressure Indicators for condition monitoring of filter element

REGULATOR

  • High flow with a wide range of adjustable output pressure ranges
  • Available with relieving, non-relieving, and internal flow check options
  • Optional low profile gauge, round gauge, digital gauge, or digital pressure switch
  • Optional extended temperature range of -40 °F to 176 °F (-40 °C to 80 °C)
  • Threaded ports allow for individual or modular mounting
  • Key lockable and tamper-resistant options

MANIFOLD REGULATOR

  • High flow with a wide range of adjustable output pressure ranges
  • Allows for a common inlet supply pressure within the regulator manifold, while maintaining several adjustable output pressures
  • Optional low profile gauge, round gauge, digital gauge, and digital pressure switch
  • Optional extended temperature range of -40 °F to 176 °F (-40 °C to 80 °C)
  • Key lockable and tamper-proof options

COALESCING FILTER/REGULATOR

  • Extensive range of coalescing filter elements to remove oil and sub-micron particles down to 0.01 microns. Air purity class according to ISO 8573-1: 2010
  • Optional 3-micron pre-filter integrated in the coalescing element eliminates the need for a separate particulate element
  • Optional low profile gauge, round gauge, digital gauge or digital pressure switch
  • Optional extended temperature range up to 176 °F (80 °C)
  • Threaded ports allow for individual or modular mounting
  • Innovative two-position plastic drain with manual and semi-automatic functions. Additional drains include an automatic style (brass) and manual (stainless steel)
  • Polycarbonate and Aluminum bowls with a selection of sight gauge materials that meet industry and application requirements
  • Key lockable and tamper-proof models

LUBRICATOR

  • Provides consistent reliable lubrication to the system
  • Uses venturi-type technology to distribute the lubrication into the compressed air line
  • Optional electronic liquid level indicator provides condition monitoring
  • Allows fill while under pressure from fill port or bowl by removing the fill plug
  • Polycarbonate and Aluminum bowls with a selection of sight gauge materials that meet industry and application requirements
  • Recommended oil type: Non-detergent type and without aggressive additives (VG32 - ISO3448)
  • Threaded ports allow for individual or modular mounting

SHUT OFF ISOLATION VALVE

  • Robust and easy-to-operate shut off valve, with lockout (front or back) on handle
  • Provides shut off to downstream machinery
  • Optional low profile gauge provides clear indication of the downstream pressure, and when the downstream components can be safely removed when pressure (P2) is at zero
  • Available as 3/2 or 2/2 construction
  • Threaded ports allow for individual or modular mounting

SLOW START/QUICK EXHAUST VALVE

  • High exhaust capacity for quick depletion of downstream pressure
  • Slow Starts provide gradual increase of downstream pressure and full flow once 70% of inlet pressure is reached
  • Threaded ports allow for individual or modular mounting
  • Manual override (momentary-pulse type) is standard when using the horizontal solenoid operator
  • Optional extended temperature range of -40 °F to 176 °F (-40 °C to 80 °C); for air piloted models only (excludes solenoid operators)
  • Constructions include: 3/2 Quick Exhaust, 3/2 Slow Start/Quick Exhaust, and 2/2 Slow Start
  • Electrical connections: Coil with DIN terminals; DIN Plug, DIN Plug with LED, and coil with built-in M12 3 Pin male connection (24 VDC)
  • Voltages: 24 VDC, 120/60 & 115/50 VAC, 230-50/60 VAC, 24-50/60 VAC

SERIES 652/653 REDUNDANT SAFETY EXHAUST VALVE

  • High exhaust capacity for quick depletion of downstream pressure
  • Slow Starts provide gradual increase of downstream pressure and full flow once 70% of inlet pressure is reached
  • Threaded ports allow for individual or modular mounting
  • Manual override (momentary-pulse type) is standard when using the horizontal solenoid operator
  • Constructions include: 3/2 Quick Exhaust and 3/2 Slow Start/Quick Exhaust
  • Electrical connections: Coil with DIN terminals; DIN Plug, DIN Plug with LED, and coil with built-in M12 3 Pin male connection (24 VDC)
  • Voltages: 24 VDC, 120/60 & 115/50 VAC, 230-50/60 VAC, 24-50/60 VAC
  • The Redundant Safety Exhaust Valve is rated at Cat 3 PLd
  • B10 of 1,000,000 cycles for 652 and 500,000 cycles for 653

SERIES 651/652/653 DIVERTER BLOCK

  • Ideal for branching off primary series air prep manifold to add additional products, such as adding another regulator or dividing lubricated and un-lubricated compressed air lines
  • 1/8 or pad mount interface ports on top of product for adding pressure switches/sensors or other condition monitoring devices
  • 1/4 ports (Series 651), 3/8 ports (Series 652), or 1/2 ports (Series 653) on the front and back provide additional flexibility to attach or branch off the main manifold. It can also be used to feed auxiliary air to air prep assemblies that require additional air capacity, such as a bank of manifold regulators

LOCKOUT VALVE

  • Modular assembly to Series 652 or 653 manifold using common Body-to-Body clamps
  • Provides high exhaust capacity of downstream pressure
  • Available as Full Flow Start or Slow Start
  • Slow Start feature allows operator to turn knob counterclockwise to “On” position, gradually ramping up downstream pressure
  • Bright yellow body with red knob is easily identified as an emergency shut off device
  • Typically located as the final component in an Air Preparation assembly

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